Medical electronic devices have extremely high requirements for winding technology, mainly reflected in the following aspects:
High precision: The coils in medical devices are often small in size and require extremely high winding accuracy to ensure stable device performance.
High reliability: The reliability of medical devices is directly related to the safety of patients' lives, so the winding process must ensure the insulation and voltage resistance of the coil.
Material diversity: There are various types of wires used in medical devices, including copper wire, silver wire, platinum iridium alloy wire, etc. The winding machine needs to have the ability to adapt to different materials.
Batch diversity: The production of medical devices is often in small to medium batches, and winding machines need to have the ability to quickly switch between different products.
High cleanliness requirements: The medical device production environment has high cleanliness requirements, and the winding machine also needs to meet corresponding standards.
Servo motor drive: High precision servo motor drive is used to ensure precise control of winding speed and position.
Laser diameter measurement system: Real time monitoring of wire diameter and winding diameter to ensure winding accuracy.
Tension control system: Accurately control the tension of the wire to avoid wire relaxation or breakage.
Stepper motor fine-tuning: achieving micrometer level winding accuracy.
Fully enclosed structure: prevents dust and impurities from entering, improves equipment reliability.
Overload protection function: prevents equipment from being damaged by overload and extends its service life.
Fault self diagnosis function: timely detection and alarm of faults for easy maintenance.
Modular design: It can be flexibly configured according to different product requirements, adapting to various wire and winding processes.
Automatic line changing function: reduces manual operation and improves production efficiency.
Automatic detection function: Real time detection of product quality to ensure a pass rate.
Automated feeding system: Automatically feed wire into the winding machine, reducing manual operation.
Automatic cutting system: Automatically cutting wire to improve production efficiency.
Visual inspection system: Conduct visual inspection on the wrapped products to ensure product quality.
Compliant with GMP standards: Designed to comply with pharmaceutical production quality management standards and meet the requirements of the medical device production environment.
Fully enclosed structure: prevents external pollutants from entering.
Efficient filtration system: filters particles in the air to ensure the cleanliness of the production environment.
Cardiac pacemaker: Wrap the coil inside the pacemaker to ensure stable operation.
Implantable neural stimulator: Wrap the coil inside the neural stimulator to achieve precise stimulation of the nervous system.
Medical sensor: Wrap the coil inside the sensor to improve its sensitivity and stability.
Medical imaging equipment: Wrap the coils inside the imaging equipment to improve image quality.
The medical electronics industry has increasingly high requirements for winding machines. Customized winding machine solutions can help companies improve product quality, reduce production costs, and enhance market competitiveness. By adopting high-precision, high reliability, multifunctional, automated, and clean winding machines, the special requirements of the medical electronics industry for winding processes can be met.